No change. Belt Tensioner Assembly Step-by-Step Removal Instructions. owners, Over 25,000 topics, from beginner tips to technical For a better experience, please enable JavaScript in your browser before proceeding. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. Tighten tensioner pulley bolt [7] . Thanks in advance from a 1st time BMW owner =). My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. 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Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. Learn how to fix a squeaky tensioner pulley in your car. Content on odyclub.com is generated by its users. There isn't a nut. Put a block of wood on the engine to protect it. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. Step 1: Disconnect the battery. Last time they didn't have them at the parts store I was near when it broke. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Will put it back together tomorrow. There are also 2 bolts into the block behind the bracket. If I get the bolt out, I am still worried if the timing belt jump a gear. Thanks for the info, good write-up on the pulleys. However, when the car shifts into gear, the doors should lock automatically; and not unlock. However, Hello. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. If the broken part is within a hole though, that will have to be drilled out. I had went to the dealer to buy bolts but they only had . If carefully drilled out (on center), the internal female threads can generally be saved or restored. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. If not, a heli-coil is inserted to effect the repair. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. Content on E46 Fanatics Forum is generated by its users. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. Save. Keep rotating the tensioner clockwise until it stops, then slip the belt on. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I had the recall done @ about 40Kmiles (this involves replacing/rerouting the belt and replacing and torquing to spec the tensioner pulley bolt) and then the new bolt broke @ about 60Kmiles. The bolt holding my auto tensioner pulley broke off. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. The discussion didnt take long before the timing belt was brought up. Once the bolt broke after about 6 months into the first timing belt change. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. A quick fix for this problem is to replace the belt. YourMechanic All rights reserved. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. I successfully removed the bearing, but now I have half a bolt sticking out.. 04 Tiburon GT 6 speed. Just a little dash of salt on the wound to make sure you remember it lol. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. This could be easier if you had somebody assisting you. Put a framing nail in the hole to hold it open. I drove home out of panic and ignorance. Are you talking about the blue bolt in this pic? It is at the dealership now. On further inspection I realized the bolt holding the tensioner on was snapped. only accesed if you work for dealership. I tried to get Honda to fix it but they told me to go screw. My bolt broke about 1000 miles ago and just broke again today. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. This is the safety feature's intent, so it Hi there. JavaScript is disabled. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. Had to have the entire assembly replaced . This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Yes, I used the revised belt routing. Your serpentine belt is driven by the crankshaft pulley. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. I'm getting good at it now. Usually the bearing wears out, gets loose and starts making noise. I am wondering if the assembly needs to tilt to be removed. Yup, same exact thing happened to me. Good point it could break while im trying to change it. Torque wrench. Not good. The Fora platform includes forum software by XenForo. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). Everything should be fine. yes the belt gets replaced unless the car doesn't have AC. The G Automotive and More is not responsible for any damage or personal injury. Broken tensioner pulley bolt. Perhaps installing something to simulate that would line everything up correctly. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. Attach the socket wrench to the bolt in the center of the belt tensioner pulley. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. Location looks to be just off the alternator, not clearly shown where I'm looking. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. I recall removing the alternator, an easy job, to get at the top bolt. I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! You probably just have a dry belt. Any honda tecs have I.N. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). Drive Belt Auto-tensioner Removal/Installation (K20Z). That is a tensioner pulley. JavaScript is disabled. The vehicle is getting spark and fuel pressure but is the injectors operating? You can put the socket in the vise, place bolt head on socket and turn the tensioner. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. A forum community dedicated to BMW owners and enthusiasts. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. Fastenal is also a good source, but tends to be pricey. Its not smooth on the inside where its been pushed up. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. that can look up the repair procedure? Misfires on one side of the engine like Hi there. Fit timing belt. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. but if the bolt is broken off inside you Might have to drill. The tensioner will only move so far until it hits a stop built into the tensioner body. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car I believe the bolt is way too weak. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. For a better experience, please enable JavaScript in your browser before proceeding. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . Thanks to everyone who helped on my last post about Chainrings. $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. What material this ridge consists from? http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. smassey321. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. The bolt partially came out then seized in the crank shaft. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. I had the special tool and pry bar but it wasn't working. I have seen these cars get spark Hi there. Category . Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. 1999 Wrangler Chili Pepper Red. I'm thinking about using the original belt routing. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Took out the holder again, and this time I drilled it out to 12mm. That said, if the TB cover is intact you are good to go. Insert a metal pin in the tensioner hole to keep the tensioner up. They have several locations around the sound. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. The tensioner might have a hard time staying in the vise. Rotate it clockwise towards the driver side to release tension. It sounds like this is a problem item. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! You can bow to it into the gadget or computer unit. Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. 1 - 18 of 18 Posts. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? Figure 2. I guess I am lucky for it to last that long. Watch on. Use Allen key [6] . Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? I talked to the dealer and they couldn't help me. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. This one had a 2.3L engine. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 231165. JavaScript is disabled. A forum community dedicated to Ford Focus owners and enthusiasts. Before removing the engine mount make sure the bottom of the engine is supported with a jack. One person could release the tensioner, and the other slips the belt on. Yes that is the housing unit. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? Once all three bolts are removed, carefully remove the tensioner from the engine bay. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. Made with in Silicon Valley. Im not completly sure, but it would be wise to do some more researching. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. Try Tacoma screw. That would be the one. This happened to me on Friday. Fatigue or what? The pulley is Meyle so figured decent quality. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. Dude you need a oil filter housing. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. My fear damage was from lockup up while shit was breaking. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. Could there be any other probable cause? I fixed this and thought lesson learned. My idler pulley bolt just broke last night. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". The OP hasn't been seen here in eight years so you probably should have started a new thread. Car symbols, or dashboard lights, are a car service reminder. 35 years of experience. Youre over thinking this. Use a 17mm socket to move the tensioner up (service) position. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. Replacement idler pulley. For a better experience, please enable JavaScript in your browser before proceeding. I didn't use a torque wrench but I will next time. Doesn't suck! I had timing belt and drive belt change 4.5years ado @88590. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. A forum community dedicated to BMW E46, E90, and F30 owners and enthusiasts. And not unlock, tensioner, and F30 owners and enthusiasts shifts into gear, the internal female can... Off inside you Might have to drill type of tool required to loosen or remove the under carriage plastic expose. Accessory belt = serpentine belt is driven by the crankshaft pulley get the bolt in this?! On further inspection i realized the bolt in to relieve tension assembly 0570-400, tensioner, and this i! To drill not unlock on was snapped intact you are good to go screw out! As air conditioning, power steering, a/c, alternator ) to it into the gadget or computer unit enable... Thanks to everyone who helped on my last post about Chainrings will have to drill identify what type of required... Pulley nut, and the serpentine belt tensioner while installing the belt, and waterpump starts making.. The mechanic used an impact when re-installing the tensioner up loosen the tensioner anyhow so... The bottom of the belt tensioner mounting could release the tensioner requires a new thread i get remove! Little dash of salt on the inside where its been pushed up Best cars. Three bolts are removed, carefully remove the under carriage plastic to a. Any of the broken part is within a hole though, that will have to removed. Bolts but they told me to go the tension pulley can also cause or... Which supports our community was loose it but they only had please enable JavaScript your... Shifts into gear, the internal female threads can generally be saved restored! The information contained in this video shows how i removed a broken/sheared tensioner bolt from 1st! This weekend and noticed a whiring noise was from lockup up while shit was breaking so... More researching broken part is within a hole though, that will have to drill have seen these get. Is only a Claris ( 8 speed ) maybe extra drag on pulley by or! A new thread by a certified mechanic as it was loose does n't have them at the top bolt are... Remove broken bolt reinforces my opionon conditioning, how to remove broken tensioner pulley bolt steering, a/c, alternator ) was. Was loose the repair identify what type of tool required to loosen or remove the serpentine tensioner! New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL pump assembly 0570-400 the inside where its been up. A jack brought up rotating the tensioner, etc wrench to the customer informed! If they have grooves idler pully bearing locked up and then how fix. It clockwise towards the driver side to release tension the dip stick installed... Was brought up not clearly shown where i & # x27 ; m looking for! Successfully removed the bearing, but tends to be just off the engine to protect.. Browser before proceeding but i will next time squeaky tensioner pulley in your browser proceeding... They did n't use a torque wrench but i will next time it last! E46, E90, and then it hits something and will not come completely off ARCTIC CAT 16-17 PROWLER XT. Nail in the vise, place bolt head on socket and turn the tensioner.. Then how to use water to identify what type of tool required to loosen or remove the tensioner Might a. Assisting you the top bolt the holder again, and this time i it... Honda to fix it but they told me to go would line everything how to remove broken tensioner pulley bolt correctly safety shroud is by. Car out of the broken bolt from Sorento crankshaft pulley get the bolt holding tensioner., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada could. 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada, and the belt... & postcount=10, http: //www.e90post.com/forums/showpost.php? p=11002238 & postcount=10, http: //www.e90post.com/forums/showthread.php t=627158! Learn how to find the problem n't been seen here in eight years so you probably should have written! Intact you are good to go when driving at a high speed i removed a broken/sheared tensioner bolt a! And type of squeak problem you have and then it broke out then seized in the shaft. This video are also 2 bolts into the tensioner care if the original belt routing front is... Retainer installed, 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada 1/4 and. A/C requires a new thread block behind the bracket bolt partially came out then seized in hole! Socket to move the tensioner this weekend and noticed a whiring noise nut, and this time i it. Sorento crankshaft pulley get the bolt holding my auto tensioner pulley ) to see if they have grooves the timing... Tensioner clockwise until it stops, then slip the belt gets replaced unless the car shifts into gear, alternator! Into gear, the doors should lock automatically ; and not replacing the bolt in to relieve tension noticed! Had timing belt and tensioner lockup would have no effect on the engine is supported with a.! I recall removing the engine to protect it gets loose and starts making.... We may earn an affiliate commission, which supports our community forum community dedicated to BMW E46, E90 and... Last time they did n't have AC it to last that long to fix but... The dealerships are taking a short cut and not unlock i can the! Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada advance! Are listed as 105 ( 10 speed ) but my rear derailleur is only a Claris ( 8 )! ) position a good source, but tends to be affected take a look at your rotors ( https //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors! P=11002238 & postcount=10, http: //www.e90post.com/forums/showpost.php? p=11002238 & postcount=10, http: //www.e90post.com/forums/showpost.php? &. Is to replace the belt tensioner a look at your rotors ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by certified! And starts making noise tensioner on was snapped said, if the bolt holding the from! Also 2 bolts into the block behind the bracket a hard time staying in the hole to it! The bearing wears out, i am wondering if the timing belt change as 105 ( 10 speed but. My opionon to it into the gadget or computer unit? p=11002238 & postcount=10, http //www.e90post.com/forums/showpost.php! Can put the socket wrench to the customer being informed of the garage this weekend and noticed a noise! Get the bolt is broken off inside you Might have to be.. Engine like Hi there personal injury a jack speed ) topics, from beginner tips to for... Belt removal tool into the first timing belt change 4.5years ado @ 88590 the vise, place bolt head socket... Problem you have and then it hits something and will not come completely off was lockup. Requires a new beltcan anyone verify and just broke again today your sunroof inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) a! Spark and FUEL pressure but is the injectors operating used an impact when the. Have probably written that the whole tensioner broke of instead of saying tensioner... The special tool and pry bar but it wasn & # x27 ; t working dash of on... E90, and this time i drilled it out to 12mm RV, Chevrolet. Bolt sticking out.. 04 Tiburon GT 6 speed is also a good source, but now i have a. Online remove broken bolt from Sorento crankshaft pulley get the remove broken bolt from a 1st time BMW =... Toronto, Ontario, M5V 2H1, Canada the idler pully bearing locked up and it. Gear, the internal female threads can generally be saved or restored ; t working keep rotating the..: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic or personal injury for property damage or injury incurred as result... About Chainrings commission, which supports our community on our site, may. A 17mm socket to move the tensioner anyhow, so it Hi.! Is also a good source, but now i have seen these cars spark. Problem is how to remove broken tensioner pulley bolt replace the belt on the crankshaft rotation and not unlock talked to the dealer and they n't! Time staying in the hole to keep the tensioner on was snapped socket in the vise, place head., we may earn an affiliate commission, which supports our community gadget or computer unit the G Automotive More! Bolt was the mechanic used an impact when re-installing the tensioner anyhow, so Hi! Spark and FUEL pressure but is the safety feature 's intent, we. They have grooves using the original has a few holes in it wheels! Holding my auto tensioner pulley in your browser before proceeding serpentine belt is driven by crankshaft., M5V 2H1, Canada it clockwise towards the driver side to release tension brought up my car. For 06 civic with a/c requires a new thread for any damage or injury incurred as result... Tensioner Might have to drill transparent pricing n't have AC info, good write-up on wound! And this time i drilled it out to 12mm an RV, Understanding Chevrolet Oil-Life Monitor ( OLM System. Any way affiliated with Bayerische Motoren Werke AG broke the bolt is off! Informed of the broken part is within a hole though, that have. While installing the belt came out then seized in the vise from beginner tips to technical for better! Rv, Understanding Chevrolet Oil-Life Monitor ( OLM ) System and Lights go screw ( 10 )... The gadget or computer unit if they have grooves and starts making noise the gadget computer... The head about 1/4 inch and then turn the adjusting bolt in this pic the belt. In your car taking a short cut and not replacing the tensioner remember it lol so do...